Assembly Line Monitoring

Live Line Visibility. Stage-by-Stage Control. Total Accountability.

Your assembly line is where raw effort turns into finished product. But without visibility at every point, small issues can spiral into costly delays or defects.

Afisol’s Assembly Line Monitoring module gives you a real-time view of what’s happening on each line, who’s doing what, and how far each product has progressed. Whether your lines are manual, semi-automated, or a mix of both, we capture stage-by-stage status, helping you deliver faster and more reliably.

🔍 What We Monitor & Record

✅ Line-Wise Progress Tracking

Each product, tray, or part is tagged with a QR or barcode
Scanned at each assembly stage to log its journey
Tracks product flow across multiple lines and workstations

👷 Operator Assignment & Performance

Each operator logs in by stage
System tracks how many units each person handles per shift
Enables performance monitoring and reallocation if needed

🧩 Stage Configuration & Customization

Define unique steps for each product or line
Add validations (e.g., part check, tool scan) to prevent mistakes
Configure rework handling and station-specific alerts

📊 Bottleneck & Delay Detection

Live dashboards show product counts by stage
Instantly spot stages falling behind
Record reasons for delays or rejected items at any point

📈 Benefits for Your Factory

Achieve real-time visibility across all assembly lines
Minimize delays with live alerts and bottleneck detection
Improve line balancing and operator efficiency
Prevent human error with in-line validations
Build traceability from parts to finished product

🧠 Example Use Cases

Electronics: Track devices through component mounting, soldering, and casing
Garments: Monitor progress from stitching to labeling and tagging
Appliances: Log frame-to-finish assembly with workstation checkpoints