Function-Wise Production Monitoring
Function-Wise Production Monitoring
Real-Time Visibility. Function-Specific Control. Smarter Decision-Making.
In a fast-paced factory, production doesn’t follow a one-size-fits-all model. That’s why Afisol’s Function-Wise Production Monitoring module gives you the power to track each stage of production—tailored to your specific workflow.
Whether you’re boiling, cleaning, mixing, drying, assembling, or packing—we give you a customizable dashboard with sensor and tablet-based inputs, RFID integrations, and real-time insights from each production point.
✅ Custom Interfaces for Every Function
Afisol’s Smart Factory software adapts to your factory layout—not the other way around. Here’s how we digitize and monitor your processes step by step:
🍲 Cooking / Boiling Monitoring
Ensure every batch meets process standards. Track start and end times, temperatures, and cooker assignments using smart sensors or manual tablets.
- Monitor cooker-wise history and operator logs
- Record real-time temperature and process duration
- Alerts for temperature deviation or cooking delays
🧼 Peeling & Cleaning with Cleaner-Wise RFID
Track individual cleaner productivity and hygiene processes using RFID tags.
- Cleaner performance insights per shift
- RFID scanning on cleaning buckets
- Capture weight before and after cleaning
🧪 Mixing & Ingredient Tracking
Keep mixing accurate and auditable. Track ingredient-wise consumption and batch integrity.
- Validate ingredient weights and mix sequences
- Operator identification with tablet-based input
- Log real-time deviations for quality checks
🌬️ Drying / Cooling / Conditioning
Monitor environmental factors and duration to ensure consistent product quality.
- Record time spent in drying or conditioning zones
- Capture humidity or temperature data from sensors
- Scan QR codes on trolleys or trays for tracking
🏗️ Assembly Line Monitoring (Line A / Line B)
Gain visibility into manual or semi-automated assembly lines.
- Track output per shift, stage, or worker
- Scan items between stages for traceability
- Spot delays or backlogs in real time
🔄 Disassembly & Rework Flow
Not all products pass in one go. Afisol tracks disassembly and rework efficiently.
- Log reason codes for disassembly (damage, reject, etc.)
- Capture reusable parts for warehouse or reprocessing
- Reworked items assigned new IDs with history preserved
📦 Semi-Finished Storage Management
Don’t lose control between stages. Our system helps you store and retrieve semi-finished goods with clarity.
- QR-based bin and item tracking
- FIFO / LIFO allocation visibility
- Clear dispatch-to-next-stage interface
🧪 Final QC & Packing Interface
Before it ships, it’s inspected. Final QC is tightly integrated into packing for end-to-end traceability.
- Auto-trigger QC checklists before packing
- Grade-based sorting and rejection reasons
- Final barcode / QR generation and print at pack-out
🧠 What You’ll Experience
- Live dashboards per function, line, or product
- Zero ambiguity—every stage tells its story
- Faster interventions when issues are detected
- Cleaner audits with traceable records at every level
- Empowered teams using tablets, RFID, and sensors