Mixing & Ingredient Tracking

Right Ingredients. Right Ratios. Every Time.

Mixing is where consistency meets compliance. Whether you’re blending spices, marinades, or raw ingredients, small deviations can lead to off-spec products, rejected batches, or quality complaints.

Afisol’s Mixing & Ingredient Tracking module ensures every mix is recorded, traceable, and repeatable. With operator authentication, real-time ingredient weighing, and deviation alerts, you get complete control over how each recipe is executed—without slowing production down.

🔍 What We Monitor & Record

✅ Ingredient-by-Ingredient Weighing

Connects with digital scales to weigh each component added
Enforces pre-set target weights and tolerances
Logs actual weight, operator, time, and batch for every item

👷 Operator Login + Recipe Locking

Operator must log in before initiating a mix
System locks the recipe once mixing starts—no unauthorized changes
Tracks recipe version, operator identity, and mixing duration

📋 Recipe Planning & Control

Define and store recipes by product/SKU
Set standard ingredient proportions, mixing order, and process time
Reuse recipes with batch size scaling

📊 Mixing Deviation Reports

Logs all deviations (e.g., under- or over-added ingredients)
Tracks how many batches were corrected or discarded
Highlights risk patterns by shift or staff

📈 Benefits for Your Factory

Maintain recipe integrity and product consistency
Eliminate manual logging and paper records
Reduce material wastage from mix errors
Trace every batch back to who mixed it and how
Pass audits with clear, searchable ingredient records

🧠 Example Use Cases

Spice Processing: Track ingredient blend ratios for chili, curry, or seasoning powders
Food Manufacturing: Control marinades or sauce preparation with ingredient-level traceability
Chemical/Agro: Ensure strict formulation compliance for powdered or liquid inputs