Reduce Loss. Improve Profitability. See the Truth Behind Every Batch.
In high-volume manufacturing, every gram wasted or unit lost can add up to serious costs. Afisol’s Yield, Wastage & Cost Analytics module helps you uncover hidden losses, track actual yields, and understand the true cost of production—so you can take smarter action, faster.
Our system continuously analyzes raw material input, finished output, scrap, and process losses, comparing planned vs. actual performance in real time. It also tracks labor, overhead, and resource usage, giving you a complete view of production economics across products, lines, and time.
Core Capabilities
📊 Yield Analysis
– Measure actual vs. theoretical yield per batch, process, or product – Track yield performance by shift, line, machine, or operator – Identify root causes of yield variation and trend them over time
🗑️ Wastage Tracking
– Record and categorize wastage by reason, process stage, or material type – Visualize where and why losses occur—cutting, mixing, foaming, etc. – Configure acceptable loss thresholds and highlight overruns
💸 Cost Breakdown by Product
– Calculate production cost using: – Raw material usage (actual vs. BOM) – Labor hours and overhead – Utility data (electricity, water, gas) if integrated – View cost breakdown per SKU, batch, or customer order – Enable profitability analysis by item and customer
📈 Real-Time Dashboards & Reports
– Get instant KPIs: yield %, wastage %, cost per unit – Compare cost drivers across factories or departments – Drill down into daily, weekly, or custom time ranges
🔁 Feedback Loop to Planning
– Use yield and loss analytics to update BOM standards – Refine production targets and waste allowances over time – Improve planning accuracy and reduce over- or under-production
What You’ll Experience
Higher yields and lower material loss
Real-time visibility into production cost and process waste
Improved decision-making with accurate data
Greater profitability through targeted efficiency improvements
Faster audits and cost reviews with clean traceable data
✅ Ready to Turn Data Into Profit?
Let Afisol help you capture, calculate, and correct what’s holding your yield back. With live cost tracking and wastage visibility, you’ll reduce losses, improve margins, and gain the control your factory needs.
